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Applications of Inductive Proximity Sensors in Industrial Automation Systems

Applications of Inductive Proximity Sensors in Industrial Automation Systems

Inductive proximity sensors are contactless mechanisms that are utilized in automating industrial processes to detect metallic parts. LUOSHIDA specifies and supplies a wide array of inductive proximity sensors which function with high accuracy and durability across a wide range of industries. These sensors are suitable for use in the detection of parts, checking of positions, and even measuring the speeds of certain elements in automated systems. Basically, the inductive proximity sensors are designed to work by creating an electromagnetic field and this field gets disturbed when a metal comes into its sensor range. The sensor registers the electromagnetism distortion and treats it as an input to the control system. Inductive proximity sensors are contactless devices and therefore ensure a high degree of efficiency and low maintenance of mechanical components.
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Rich experience in product design and advanced R & D techniques enable us to fulfill the requirements of the most customers; Apart from this, together with production and R & D staff, who have been in the sensor industry for over 15 years, they may provide you with complete safety products’ solutions. The products are also known for being sold in Europe, America, Southeast Asia and other regions obtaining international CE and other international product certifications;

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We have signed a stable contract with many international express delivery companies such as UPs, DHL, SF, and etc, in which the clients are guaranteed 30 days no reason for return and exchange of goods; Jimou has always taken into account customers as the most important, the talented team consists of professional engineers who focus on dissimilar application domains. Before, during and after the sales we provide specialist services every hour of the day.

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Intensively engaged in the development and manufacturing of proximity sensors, laser sensors, photoelectric sensors and other sensors; Has morethan 2,000 square meters of plants, with professional R & D team and production team; Respond, not to say solve, the industry demands of all customers in a one to one follow order which can really minimize your cost.

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Material handling encompasses a plethora of industries, more specifically, logistics, manufacturing, and distribution. Metallic objects that move in and out of the material handling systems are usually monitored through the use of inductive proximity sensors. The unique sensors from LUOSHIDA facilitate the seamless transfer of materials, which ultimately increases productivity while decreasing maintenance costs.

Why Are Inductive Sensors Proximity Sensors Suitable for Material handling: Inductive sensors are efficient in many material handling tasks as they do not require contact to work, are sturdy, and are fast. These factors matter most especially when conveyor belts, automated guided vehicles (AGVs), and robotic arms are used as their operations can be expedited with the sensors.

Reasons Why Do Inductive Proximity Sensors Find their Use in Material Handling

Non-contact: Since inductive sensors do not have to come in contact with the materials, there is no wear and tear, which leads to decreased maintenance checks and an extended life span for both the sensor and the equipment.

High Sensitivity: Most of LUOSHIDA’s inductive sensors can spot minute metallic units which make them ideal for the sorts of materials located throughout the conveyor system.

Robust Design: One of the biggest advantages of inductive sensors is the ability to withstand dust, moisture, chemicals, and other harsh surroundings and still allow the material handling system to work efficiently.

Routine Uses in Material Handling Systems

Conveyor Systems: In the conveyor belts, inductive proximity sensors are used to determine the location where the objects are present which will execute commands such as halting the belts, else passing the goods to further stages in the process.

Automated Guided Vehicles (AGVs): To help the AGVs follow the predetermined spots along the paths and gather or drop the materials as required, inductive sensors are utilized.

Robotic Systems: Movement feedback of robotic arms and other machines can be obtained through inductive sensors for detecting and picking or handling materials.

In case of material handing systems, LUOSHIDA’s inductive proximity sensors are the most reliable and economical means to enhance the operations while minimizing the downtimes. Their features like high durability, high precision and non-contact functionality suit industries seeking for improvement in productivity of their material handling processes.

FAQ

How Do Inductive Proximity Sensors Compare to Other Sensors?

Inductive proximity sensors are often compared with other sensor types like capacitive, ultrasonic, and photoelectric sensors. Both metal and non-metal substrates can be identified by capacitive sensors, whereas metal components can be detected using inductive sensors. Inductive sensors do not need photoelectric and ultrasonic sensors, which rely sound waves or light, but rather deploy electro-magnetic fields, meaning that those applications perform better where there is pollution of dirt, dust and moisture to the other sensor types. For businesses that work with components made of metal or work near metal machinery LUOSHIDA's inductive proximity sensors are the perfect solution to have as they have low failure rates and last longer.
Durability: These sensors can endure extremely high temperatures, moisture and dust which are some of the many elements found in industrial automation environments. No Contact Needed On-Site: As they scan metal parts without making contact, lower wear and tear takes place which allows for a longer range of sensor life. Very Accurate: With respect to metal detection, inductive sensors have a high level of accuracy which is a necessity on automated assembly lines and even robotic functions. Affordable: Inductive sensors do not require any regular maintenance and have a long life that makes them a cost-efficient option over time.
Robotic systems can cause an accident which is why control systems need to be precise so the inductive proximity sensor’s main purpose is to detect with high accuracy metal objects so as to prevent machine failure, accidents, and provide more security to the system. When robotic components are too far off from the operation they need to be in, sensors confirm if the part has been moved into position before any more tasks are performed. Moreover, they are applied in safety applications to check the position of machine guards or covers. There would be no more workplace hazards as LUOSHIDA’s inductive proximity sensors can precisely identify and locate metal components preventing them from reaching the robot.
Operating range of inductive proximity sensor differs depending on the sensor size and the metal being sensed. The typical range of LUOSHIDA’s sensors reaches close to 20mm although their specifications may change due to some factors like type of metal. For instance, the ferrous metals are easier to detect, compared to the non-ferrous metals which may limit how far the sensor can sense. While selecting the appropriate sensor for a certain task it is vital to take into consideration the constructional material, dimensions and external conditions. For further specifications, users may refer to the technical documents offered by LUOSHIDA.

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Reviews

John Matthews

Working with LUOSHIDA’s inductive proximity sensors revolutionized our assembly line. The installation was very straightforward, the sensors are very reliable and the sensitivity is high which greatly minimized downtime of our equipment. I'm very pleased with the results.

Michael Thompson

The challenge of working with inductive proximity sensors in harsh industrial environments, is a thing of the past. Our equipment is now equipped with LUOSHIDA sensors which are able to withstand high temperatures and overwhelming amounts of dust without any issues. These sensors have now become a standard for our equipment.

Carlos Gonzalez

LUOSHIDA has proven to be a trustworthy supplier of inductive proximity sensors. We have employed these sensors for our machining automated systems and we are very impressed with how these sensors perform considering the pressure and tight conditions they operated under. They are a great addition to our production line of sensors.

Liam O'Connor

Probably the best decision I have made in my professional life was to purchase inductive proximity sensors from LUOSHIDA. I have previously worked in low pressure and tight quarters with these sensors and the performance throughout was very impressive to say the least. They are without a doubt the best investment I have made in my career.

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